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Door Lexan
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KevinC



Joined: 18 Aug 2005
Posts: 222
Location: Prosser, Washington

Posted: Sat Jul 19, 2008 11:42 am    Post subject: Door Lexan  

Question for those who've been there:

Use the supplied counter-sunk aluminum rivets for the door/window lexan or use large area rivets?

thanks

K
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alan



Joined: 04 Feb 2005
Posts: 119
Location: Baytown, TX

Posted: Sat Jul 19, 2008 4:26 pm    Post subject:  

I used standard head aluminum rivets and drilled the lexan over sized. When you squeeze the rivets they will expand and they will crack the lexan. Ask me how I know.

Alan
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gme9261236



Joined: 27 Jan 2007
Posts: 107
Location: Hampton, NH 7B3

Posted: Sat Jul 19, 2008 4:34 pm    Post subject: Door Lexan  

I used the countersunk rivets ,worked fine. I think the doors create enough drag already.
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KevinC



Joined: 18 Aug 2005
Posts: 222
Location: Prosser, Washington

Posted: Sun Jul 20, 2008 5:18 pm    Post subject: thanks!  

Alan -

Thank you - thank you - thank you for reminding me about that.  I remember hearing that from Troy, but had forgotten.  How much more did you need to remove?  Like a couple wire sizes (30 -> 28)?

k
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alan



Joined: 04 Feb 2005
Posts: 119
Location: Baytown, TX

Posted: Sun Jul 20, 2008 6:20 pm    Post subject:  

Thats what I did: two wire sizes.

alan
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scubarider2



Joined: 28 Jan 2008
Posts: 267
Location: Cleveland, GA

Posted: Sun Jul 20, 2008 7:25 pm    Post subject:  

Yep, I remember that too  :oops:   That is why I have the piece of metal that looks like I meant it to be there with Escapade on it.    :shock:
Learned after that.  Actually, I just stepped up one drill bit size and it worked out great.  It was just around the air vents that I put in that were tricky.  See pic
Dennis
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Dave Krall CFII SEL SES



Joined: 14 Mar 2007
Posts: 342
Location: Seattle WA

Posted: Wed Jul 23, 2008 10:55 pm    Post subject:  

Anybody got the part # for those flush rivets and where to get them? We're running short and my searchs have shown nothing!
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stede52



Joined: 06 Sep 2007
Posts: 246
Location: Carnation, WA

Posted: Thu Jul 24, 2008 1:42 am    Post subject:  

Dave
Spencer Aricraft has the flush 1/8" rivet. I don't have a part number but just ask for the lenght you want and you can gave them the next day.

Steve
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Dave Krall CFII SEL SES



Joined: 14 Mar 2007
Posts: 342
Location: Seattle WA

Posted: Thu Jul 24, 2008 3:55 am    Post subject:  

stede52 wrote: Dave
Spencer Aricraft has the flush 1/8" rivet. I don't have a part number but just ask for the lenght you want and you can gave them the next day.

Steve

Cool, thanks Steve.
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